Home
Products
About Us
Factory Tour
Quality Control
Contact Us
Request A Quote

Sales & Support:

—— Olga Anisimova

I'm Online Chat Now

Surgical Mask Production Line

China Surgical Mask Production Line supplier

Large Image :  Surgical Mask Production Line

Product Details:

Place of Origin: China
Brand Name: TESTEX
Certification: ISO 9001:2015
Model Number: TM120

Payment & Shipping Terms:

Minimum Order Quantity: 1set
Packaging Details: wooden case
Delivery Time: 23 days
Payment Terms: L/C, T/T, Western Union, MoneyGram
Supply Ability: 50 set
Contact Now
Detailed Product Description
Brand: TESTEX Dimensions: 6500 X 4500 X 1900 Mm (L X W X H)
Power: AC 220 V, 50 Hz, 9 Kw

Surgical Mask Making Machine Introduction

Applications

This surgical mask machine can forming masks bodies automatically by combining 2 layers of pp non-wowen fabric and one melt-blown non-wowen fabric together, at the same time insert the nose clips inside, then get the mask bodies. The cutting machine can cut the earloops into pcs with specific length. Finally the ultrasonic machine weld the two togher, the complete mask finished. This mask producing solution can be adopted according the capactity requirements, normal productivity can be up to 120 pcs / min.

Masks Produced by this Line Can Meet Testing Standards

 

  • Disposable Face Mask (YY/T 0969-China, BS EN14683-Europe, ASTM F2100, ASTM F2101-USA)

  • Medical Surgical Mask(YY 0469, BS EN14683, ISO 22609, KS K ISO 22609, ASTM F2100, ASTM F2101).

 

Machine Line Specifications

Capacity 110 ~ 130 Pcs/ Min(Actual Production)
Leadtime 10 Days
Production Procedure Automatic Mask Bodies Forming + Manual Welding
Production Components Mask Body Forming Machine 1 Set
  Earloops Cutting Machine 1 Set
  Ultrasonic Welding Machine 4 ~ 8 Sets(Or On Demand)
Packaging List Case 1(Mask Body Forming Machine +Cutting Machine):2400 x 1400 x 1500 mm,180 kg
  Case 2(Ultrasonic Welding Machine 3 Sets):700 x 1500 x 1200 mm, 380kg
  Case 3(Ultrasonic Welding Machine 3 Sets):700 x 1500 x 1200 mm, 380kg
Area Occupied Around 25 Square Meters

 

 

TM120 Mask Producing Process

Surgical Mask Production Line

 

Details of Medical Mask Making Machine Main Components

  1. Mask Body Forming Machine

It realizes the functions of automatic feeding of fabrics, integration and layered folding of multi-layered fabrics, compaction of folded fabrics, side knurling and flattening of flat masks, and functions of split cutting.

  • Production Speed: 110 ~ 160 Pcs / Min

  • Mask Dimensions: Standard 175(Length) x 95(Width) mm

  • Function: Forming Mask Bodies automatically

  • Controller: PLC

  • Features: Photoelectric detection, total count, batch count, accurate feeding

  • Electrostatic treatment: frame, grounding resistance is less than 100 ohms

  • Power Consumption: 2.7 Kw

  • Machine Size: 4036 x 917 x 1988 mm

  • Total Weight: 600 kg

Surgical Mask Production Line

  1. Earloop Cutting Machine

The rolled earloops are automatically cut to a specific length (18cm for adults) for the next mask welding process.

  • Cutting Speed: 120 ~ 240 Pcs / Min

  • Feeding Speed: 700 mm / s

  • Power: 0.28 KW, 220V 50/60 Hz

  • Packaging Size: 560*450*400mm

  • Weight: 25 KG

  • Cutting Width: 95 mm

Surgical Mask Production Line

  1. Ultrasonic Mask Earband Welding Machine

Used to weld the earloops to the mask body, with the operation of labor, then get the final masks, numbers of the welding machine can be adjusted to match the full capactity of the mask body machine, 4 ~ 8 labors are needed to increase the productivity.

 

  • Output Power: 1200 W

  • Frequency: 20000 Hz

  • Driver Method: Ultrasonic

  • Power Consumption: 3.2 Kw

  • Machine Size: 650 x 400 x 1000 mm

  • Controller Size: 500 x 400 x 180 mm

  • Weight: 110 kg

Surgical Mask Production Line

TM120 vs Fully Automatic Mask Production Machine in the Market

How to choose a face mask production machine? From the feedback of customers, they are Stability, Leadtime, Total Investment(not only the mask machine line itself, also the raw materials, the facilities, and etc.), and the Capacity, here we compare our TM120 mask making machine with the Automatic Mask Production Line in the Market, that’s why we recommend TM120 over the automatic one, especially for those new participents who have limited or no experience in manufacturing medical face mask before.

 

  TESTEX TM120 Automatic Face Mask Production Machine in the Market

Stability

(i)

High

Simple structure, manual cooperation with machine, low probability of problem

Low

Complex structure, multiple machines (1 mask sheeter, 1 slicer, 2 mask welding lines), the probability of problems is high, one machine has a problem, the entire line stops

Leadtime

(ii)

10 Days 30 Days

Investment

(iii)

Low

Small footprint, flexible configuration of personnel and earloop welding machine, simple commissioning and short time

High

Large area, need to hire professionals to commission, long set-up time, difficult

Capacity
(iii)
110 ~ 130 Pcs/Min 60 ~ 80 Pcs/Min

 

Note:

(i) If it is unstable, often shut down, the loss is huge

(ii) The sooner you invest in production, the less the risk and the huge the return

(iii) A full-automatic line has less labor but is limited by the cooperation degree of each machine. Generally, it can reach 60 ~ 80 pcs/min. The main body of the TM120 can run at high speed, and the production capacity depends on how many workers are welding the earloops. At present, the cost of labor is very small compared to the revenue of masks.

 

 

 

Customers feeback


Surgical Mask Production Line

 

Packaging & Shipping

1.packaging :Ply-wooden cases, inner plastic films wrapped, Sometimes we use wooden case, sometimes we use carton case. it depent how weight the machine is.

2.shipping:
 

we usually send the goods to you by air, we can also delivery the equipment by sea or by express. it depends on customer.

 

Surgical Mask Production Line

Our Service

Our After-sales service include:

  • One year Warranty including free maintenance and changing Instrument components
  • Life-long technical assistance and video teaching
  • Future testing solutions consultation and laboratory free test, you can send samples to us, and we can test it for you
  • Unbeatable Prices We continuously strive to find ways of reducing our production costs, and passing the savings Over to you!
  • TESTEX Brand Awareness The goal of any strong brand is achieve a level of awareness that instills the idea of quality and value into all of your potential customers.
  • Special Offers In order to maintain our competitive edge, we are constantly running special offers on our promotion tester machine, consumer goods, and design services. Contact our sales team to see how we can help you save a lot of money.



Company Information

TESTEX Textile Instrument Ltd has become the leading designer and manufacturer of textile testing equipment with our advanced technologies and the best customer services in the industry.

  • We have many experienced agents who work in consulting, sales and after-sale services in many industrial countries and regions in the world. To offer the strongest sales and after-sale services, we are looking for additional motivated individuals to join our team. If you are excited to become one of the TESTEX representatives, please kindly contact us.
    If you would like to buy machines from our agents directly, kindly visit our company website find the agents contact or you can leave a message by alibaba. we will have our agent to contact you in 24hours.
    ♥ Main web site1 http://www.textileinstruments.net
    pictures of our factory:

Surgical Mask Production Line

FAQ

♥ Q:Are your company a trading one or a factory?
A:Factory + trade (integration),10 years focusing on test instruments field,6 years exporting experience. OEM is also acceptable for us.
♥ Q:After an order is placed, when to deliver?
A:Generally about 10-28days, If we have inventory, we can arrange shipment within 3 days after re-tester in our lab.
Please be aware that our production lead times depend on specific items and item quantities.
♥ Q:What about the warranty with after - sales services?
A:The testing machine is guaranteed for 18 months by TESTEX Textile Instrument Ltd.
Besides,we can help you to repair your problem controller freely,even it's not from our factory.
After the warranty, the professional after-sale service team will provide perfect technical support and help customer solve problems encountered while using our product, handles guest problems and complaints in a professional and timely.
♥ Q:What about the product' services and quality?
A:Each instruments must be carried out 100% quality examination and test when shipping and delivery goods.
Product use training, each of our product provide video training to show you how to install & operate.
We can arrange engineer to train the operation of equipment to customer’s company when you need.
Main clients has SDL, Bureau Veritas and Intertek. our products are widely recognized and trusted by users.

 

 

Contact Details
TESTEX INSTRUMENT LTD

Contact Person: Mr. Chiu

Tel: 86-0769-23294842

Fax: 86-769-23294860

Send your inquiry directly to us (0 / 3000)